2009 saturn ion manual transmission removal tool

Detach the two transmission oil cooler lines at the transmission. Manual transmission parts for saturn ion for sale ebay. Buy online, pick up in store loana tool instore services repair help mobile app find a. The mp2 is a derivative of the 5speed manual transmission. In mid2006, gm released two engine kit upgrades for both the ion red line. A saturn transmission mount is an important part that mounts the transmission to the vehicles body. To remove and store the comfort guide, squeeze the belt edges. Dealers are to replace the 3rd 5th reverse clutch plate. There is a component inside the dash and linked to the ignition switch that sends a signal to the starter motor allowing the vehicle to start. Support the engine with a rented or borrowed tool from the top. Do the following, it fixes these kinds of problems, follow the instructions exactly. Buy online and pick up in store, or get fast, free delivery on qualified orders.

Figure a b lift up on the shift boot and loosen the setscrew to release the shift lever. Saturn ion manual transmission best manual transmission. Remove the center console, 4, 7mm screws and electrical connections. Saturn wont move ricks free auto repair advice ricks free. Swapping out a clutch is daunting but far from impossible.

The first things youll want to do when removing the engine is to take off the hood, remove the battery, and gut the air box and the tube to the engine and the air resonator. The saturn ion is a compact automobile offered as a fourdoor sedan and socalled quad coupe. Ion, l series including l100, l200, l300, ls, lw1,lw2, lw200, lw300. Free shipping on many items browse your favorite brands affordable prices.

You can by a new coil pack from auto zone for less then the dealers cost and auto zone can give you the step by step instructions for you to replace the coil pack free of charge and will take about 1 hour if your good with common tools. Gm is asking dealers to replace the automatic transmission shifter to fix the. She stated that the vehicle became very difficult to steer and she had to hold on to the shifter and the steering wheel in order to gain control of the vehicle. Saturn transmission mount aura vue sl2 ion 2009 2004. Slide the seat as far back as it will go and release. For vehicles with an automatic transmission, the following. During removal of the transmission, replace the front gm pn 20814994 and rear gm pn 20814995 powertrain mounts. Simply snap the tool over a 12 inch diameter line with slots facing the fitting then squeeze and insert the tool, rotating it until it engages the fitting a 14 turn releases the line. Saturn 2004 ion owners manual pdf download manualslib. Two weeks later, gm increased the recall to include an additional 748,024 model year 20062007 chevrolet hhr and pontiac solstice vehicles and 20032007 saturn ion.

Windshield wiper transmission for 03 09 lexus gx470. General motors llc gm is recalling certain model year 20042006 and 2008 2009 chevrolet malibu, 20042006 malibu maxx, 2009 2010 hhr nonturbo, 2010 cobalt, 2008 2009 saturn aura and 20042007. Remove enginetotransaxle stiffening bracket bolts and remove bracket. Remove the wood blocks between the powertrain and frame. View and download saturn 2007 ion owners manual online. Summary general motors llc gm announced on february 10, 2014 that they are recalling certain model year 20052007 chevrolet cobalt, and 2007 pontiac g5 vehicles. I did not use any special tools to install self adjusting clutch. Canadian owners a french language copy of this manual can be obtained from your dealer or from. How to relearn a procedure on a gmc after changing the. Find replacement saturn ion transmission shifters and components at carid. Oct 15, 2011 these are the parts needed for an automatic to manual transmission conversion on 9194 sseries. When the crank sensor is replaced, it must be resynced to the pcm. Keep this manual in the vehicle, so it will be there if it is needed while you are on the road. Both of these body configurations were based on the gm delta platform and featured frontwheel drive.

Remove the front transmission mount from the transmission. Make sure this fits by entering your model number otcs gm transmission oil cooler line disconnect tool is specially designed for one handed operation in tight spaces simply snap the tool over a 12 inch diameter line with slots facing the fitting then squeeze and insert the tool, rotating it until it engages the fitting a 14 turn releases the line. Engine removal clearance manual transmission saturnfans. You can pull the engine of an automatic trans car alone separate from the auto trans relatively easily. It is less expensive to buy a good used tranny than to replace the synchro. Remove the nut and leave the bolt there until the cradle is removed. Gm offers fix on smallcar ignitions to prevent stuck keys. P0741, p0742, p0841, p1756, p1758, p1882, car in drive but wont move or reverse, saturn ion, vue. They include the cobalt, saturn ion and other small cars, ranging. Jul 28, 2012 saturn wont move car in drive but wont move saturn. Remove the brake line bracket plastic rivet at the rear of the cradle.

Saturn ion removing transmission dropping sub frame youtube. Jun 21, 2015 gm throttle body relearn procedure how to do a gm throttle body relearn procedure. Engine removal clearance manual transmission if you are making reference to the post above by sc2sick, he is recommending to pull both engine and trans together as a unit. Shawn villalpando replaces a transmission in a saturn sseries. Both can be rented from a tool rental place for not too much. The ion was the last saturn passenger car built at the spring hill, tennessee plant which was originally linked to the companys branding. Otc 7937 transmission oil cooler line disconnect tool for gm. Use a transmission jack to secure the transmission, and remove the transmission to engine bolts. In this video i am disassembling the car to remove the transmission. Complete auto transmissions for saturn ion for sale ebay. Remove any additional material from the seat cushion before reinstalling or securing the child restraint and before a small occupant, including a small adult, sits. The mp2 has been proven to be a reliable clutch with even higher torque outputs.

The saturn ion is a compact car sold by saturn between the 2003 and 2007 model years. Saturn 2007 ion owners manual pdf download manualslib. Automatic transmission removal stepbystep guide street smart. Aug 15, 2010 the only tools you need to replace the cables and couplings are a 7mm socket on a screwdriver handle, a phillips head screwdriver and a pair of needle nose plyers. On the top of the transmission is the upper locator bracketmount. Without resyncing, the pcm cannot properly determine the position of the crankshaft. To narrow down your search please use the dropdown box above, or select from one of the available vehicles in the list below.

Windshield wiper transmission for 0309 lexus gx470. This position locks your steering column in a vehicle with a manual transmission. Box 07 detroit, mi 48207 how to use this manual many people read the. Designed utilizing the latest technology, this product by acdelco features premium quality and will perform. How to install clutch 2005 saturn ion self adjusting clutch without. Get the best deals on complete auto transmissions for saturn ion when you shop the largest online selection at. Remove the sealers and anticorrosion materials from the repair area, as necessary. The worst complaints are transmission slipping, trasmission not working properly, and noise coming from transmission. Most clutch cables are attached at the top of a clutch pedal and then routed to a clutch fork located on the bell housing of a manual transmission. How to download a saturn ion repair manual for any year these ion manuals have been provided by our users, so we cant guarantee completeness.

Transmission vti slipping while accelerating code obdc p0700. Saturn 2003 ion service manual supplement pdf download. Complete manual transmissions for saturn ion for sale ebay. With new parts, youll want to reference a service manual for all of the proper torque figures. View and download saturn 2004 ion owners manual online.

For 20052007 chevrolet cobalt ss and 20042007 saturn ion redline if this repair is approved by the district service managerwarranty manager, replace the transmission assembly. Feb 10, 2014 bulletin 14116 covers model year 20042006 chevrolet malibu and malibu maxx, 20052006 pontiac g6 and 2008 2009 chevrolet malibu, pontiac g6 and saturn aura built from march 1, 2008, through june. Transmission mount replacement side in automatic transaxle vt25e transmission mount replacement side in manual transmission m86 getrag click to enlarge 19. Saturn ion manual transmission fluid change cost estimate. Saturn throttle body relearn procedure ricks free auto. Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in park, or in the case of a manual transmission, that the vehicle is in the reverse position and the parking brake is engaged. S series including sc1, sc2, sl, sl1, sl2, sw1 and sw2 plus the vue. How to remove the automatic transmission in a rear wheel drive vehicle. Gm throttle body relearn procedure ricks free auto repair. This twopart video will show you how to remove the engine from a saturn sseries car. In 2005, the aisin 5speed automatic transmission was discontinued.

Check out free battery charging and engine diagnostic testing while you are in store. The ion replaced the saturn sseries in 2002, and was replaced by the new saturn astra in 2008. Get the best deals on manual transmission parts for saturn ion when you shop the largest online selection at. This is the very same manual that your local saturn dealer technician uses inrepairingservicing your vehicle. You are buying a 2007 2009 saturn aura factory service workshop manual. Remove the two bolts that secure the bracket to the transmissions and lift it up out of the way. Repair costs vary widely, too, due to a number of factors. This part is manufactured by one of the most trusted names. The 2003 and 2004 ion coupes were available with the vti continuously variable transmission or a getrag f23 5speed manual.

If youve replaced your gm electronic throttle body or youve disconnected the battery, you must do a gm throttle body relearn to establish a new baseline idle. May 14, 2014 bulletin 14115 covers model year 20042007 saturn ion, 2009 2010 chevrolet hhr and 2010 chevrolet cobalts. We have 86 free pdfs spread across 18 saturn vehicles. We offer a complete line manual transmission parts, rebuild kits and overhaul kits for most saturn vehicles including. In the event that a vehicles saturn transmission mount begins to experience extreme wear, one of the first symptoms is an unfamiliar vibration that will get worse until the mount is replaced. Saturn 2009 outlook automobile owner manuals 432 pages. The proper procedure for resyncing or relearning the crankshaft position is. It connects the transmission to one of the two dogbone style motor mounts. How to remove the engine from a saturn sseries car auto.

Remove the rear transmission mount and bracket from the transmission. I lucked out and found a luk brand kit 04228 on amazon from an excess. General motors llc gm is recalling certain model year 20042006 and 2008 2009 chevrolet malibu, 20042006 malibu maxx, 2009 2010 hhr nonturbo, 2010 cobalt, 2008 2009 saturn. If the vehicle is sold, leave this manual in the vehicle. If you are experiencing problems with your ignition key or switch, you may. Saturn aura 200720082009 workshop service repair manual. Jan 26, 20 saturn aura 2007 20082009 workshop service repair manual 1.

Take your vehicle out of your garage back to the road by replacing your worn out or defective part with the topnotch skf component. Other saturn transmissions include the saturn mp transmission line. How to diagnose a saturn ignition key or switch problem it. Canadian owners a french language copy of this manual can be obtained from your retailer or from. Saturn ion removing transmission dropping sub frame.

While driving approximately 2530 mph the vehicle lost power steering. These are the parts needed for an automatic to manual transmission conversion on 9194 sseries. Weve checked the years that the manuals cover and we have saturn ion repair manuals for the following years. Jul 12, 2004 remove the two nuts that secure the cylinder bracket and move it up out of the way. With over 25 distributors from coast to coast, certified transmission is ready to ship your remanufactured not rebuilt saturn transmission today. Drill 8 mm 516 in plug weld holes in the service part as necessary in the corresponding locations noted on the original panel. Manual transmission a lift up the lower edge of the instrument panel cluster trim plate enough to reach underneath and release the shift boot trim ring retaining tabs. Received first saturn ion 04 and within one week of purchase car was displaying clear signs of either an electrical or computer problem. The crankshaft sensor on gmc vehicles is synced to the powertrain control module, or pcm. Figure b automatic transmission a unclip and remove shifter trim ring. Certified transmission offers remanufactured transmissions for most saturn vehicles, including the vue, outlook, aura, astra, ion, and relay.

138 680 1108 632 424 1533 586 280 257 1120 917 941 535 1554 1492 408 1069 1425 696 281 864 598